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The working tool is two cutters, the cutter stroke is 0.1 mm per revolution.
There are 2 cutters installed on the pipe cutter. It is possible to install one cutting tool, another for chamfering, or 2 cutting tools.
Split pipe cutters are attached to the pipe using 4-8 jaws (depending on size). All models are equipped with a SHINKO ELECTRIC servo drive, which controls the work process, controlling the cutting speed and torque (drive overload protection).
WORK PREPARATION ISD-600:
- Installation is performed in several steps
- Install the two halves of the pipe cutter body on the pipe, align and fasten
- Depending on the diameter of the pipe, it may be necessary to use overhead jaws
- The pipe cutter body should be installed perpendicular to the pipe being processed
- Arrange the balls along the horizontal and vertical axes
- Alignment, centering of the pipe cutter begins with the vertical axis and ends with alignment along the horizontal axis (use a building level)
- To check and ensure alignment accuracy, the cutters are installed at a distance of 2 mm from the edge of the pipe and one full revolution of the rims is performed
- After installation, the drive is installed on the pipe cutter
WORKING WITH A PIPE CUTTER:
- Automatic cutter feed
- To obtain high-quality cutting, use coolant for cutting metal
- To perform cutting, trimming or chamfering operations, different types of cutters are used
- To cut the pipe, install only cutting tools
- To cut and chamfer, attach the cutting and chamfering cutters to the pipe cutter at the desired angle
- To chamfer a cut pipe, it is sufficient to use only chamfer cutters. The shape and angle of the chamfer depends on the selected cutter
OPERATIONS WITH ELECTRIC PIPE CUTTER:
- Mechanical pipe cutting
- Chamfering the outer edge of a pipe
- Sunset chamfering
- Pipe trimming
CHARACTERISTICS OF ELECTRIC PIPE CUTTERS P3-SD:
|
MODEL |
PIPE, mm |
ROT.SPEED, rpm |
VOLTAGE, V |
POWER, W |
WEIGHT, kg |
|
P3-SD 80 |
10-80 |
20 |
220 |
1000 |
13 |
|
P3-SD 150 |
65-150 |
16 |
220 |
1000 |
15 |
|
P3-SD 300 |
150-300 |
13 |
220 |
1000 |
30 |
|
P3-SD 450 |
300-450 |
10 |
220 |
1000 |
45 |
|
P3-SD 600 |
450-600 |
8 |
220 |
1000 |
65 |
|
P3-SD 750 |
600-750 |
7 |
220 |
2000 |
80 |
|
P3-SD 900 |
750-900 |
6 |
220 |
2000 |
100 |
|
P3-SD 1050 |
900-1050 |
5 |
220 |
2000 |
120 |
|
P3-SD 1200 |
1120-1240 |
4 |
220 |
2000 |
140 |
|
P3-SD 1350 |
1150-1300 |
4 |
220 |
2000 |
170 |
|
P3-SD 1500 |
1300-1500 |
4 |
220 |
2000 |
210 |
СUTTER:
|
MODEL |
TITLE NAME |
|
P3-SD RO |
Different |
|
P3-SD RF |
Thread (30 degrees) |
|
P3-SD RF |
Thread (37 degrees) |
|
P3-SD RF |
Front cutter (90 degrees) |
|
P3-SD RK |
Cutter set: 2 cutting tools, bevel 30 degrees, bevel 37.5 degrees. |
SUPPORT-COPIER:
- Art. TP-KS
- The rigid design of the split frame and supports on the pipe guarantees a combination of the starting and ending points of the cutter's trajectory, as well as cutting the pipe in a plane perpendicular to the pipe axis. A special support-copier rolls the pipe along the outer or inner surface, ensuring precise formation of the geometry of the edge entry in accordance with the oval pipe. The design of the support allows you to quickly change the cutter without dismantling the machine from the pipe, at the same time the cutter is rigidly fixed in the support, which eliminates vibration of the tool-workpiece system
FREQUENCY CONVERTER:
- Art. TP-PCH
- In the process of regression, braking and chamfering on pipes using TP series machines, it becomes necessary to adjust the engine speed to optimize processing modes
- Machine engines do not have built-in speed control, and therefore an additional device is used in the form of an ES2 frequency regulator
- The advantage of using a frequency regulator is noticeable when pipelines are made of black steel onto pipes made of non-ferrous metals or stainless steel
- Correct selection of tool rotation speed allows you to increase the speed and cleanliness of processing the selected material
DEVICE FOR INTERNAL HOSE EXPANSION:
- Art. TP-PDVRT
- To hold a special cutter, pipes released to the outside are fixed with a special device and with the help of a special device, internal shading can be made